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Parallel systems
Did you know you can couple several Gill AC, Gill 12 and Weld Testers together or any combination of Gill AC, Gill 12 or Weld Tester, to give you a parallel logging multiple Potentiostat / Galvanostat / ZRA / FRA system, capable of recording from each working electrode at up to 60 readings per second. Coupling several Gill ACs or Gill 12s together gives the added abilities of the Weld tester and the ability to perform fast sweeps. Using our latest software, it has never been easier to couple instruments together to provide a Parallel System. In fact up to 32 instruments can be controlled at the same time. These instruments can either have individually enclosures or be rack mounted.
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High Quality UCI - And Leeb-measuring Technology
SONODUR Product Family
Foerster Instruments, Incorporated
The non-destructive UCI test method (Ultrasonic Contact Impedance) as well as the Leeb test method enable fast and mobile measurement as a supplement to the classical hardness test. Due to the compact measuring probes and sensors of the SONO series, the devices can also be used in difficult test positions and with complex component geometries. Fields of application are e.g. incoming goods inspection, mix-up testing, production control, quality assurance, weld seam testing, cut edge testing, maintenance on installed components as well as the replacement of dynamic hardness testers for small material thicknesses (below 50 mm, e.g. boilers, tubes).
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Checking the Geometry and the Placement of the Weld
Based on the real geometric three-dimensional profile of the weld (groove) on the outside of a large diameter pipe, determine the offset of the center of the weld (groove) from the weld line. Provide continuous output of results through the RS-232 interface to the welding process control system. Provide a graphical picture of the current profile, the values of the specified and calculated geometric parameters to the operator.
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*Beam Profiling For 266nm To 3000µm
Unlike a power meter that measures average or instantaneous Watts or Joules of the overall laser beam, knowing how the power is distributed within the beam is equally as important. As an example, if you want to cut something the power should generally be focused in the center of the beam to concentrate the power density in a very small area but if you were trying to weld something with all the power in the center you would poke a hole in the weld; requiring the power to be equally distributed as in a top hat profile.
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UT Flaw Detectors
UT Flaw detectors are widely used in the manufacturing and maintenance of components with excellent inspection performance. Typical applications include thickness measurement and the detection of discontinuities in welds, forging and other structural components.
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Thermal-Mechanical Physical Simulation System
3180 System
Weld HAZ simulation. Melting and solidification. Heat treatmentHot tensile tests. CCT and CHT with deformation. Continuous casting simulation.
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Miniature Instantaneous Relays
CU-A Series
Heavy duty miniature power relays for demanding applications, switching of AC&DC voltages, resistive and/or inductive loads. Equipped with weld no transfer contacts.
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Weld Testing
Supports industries such as Aerospace, Nuclear, Automotive, Commercial Fabrication etc.Welding procedure consultancy and approvalWelder qualification test and codingWelding procedure certificationWelder performance qualificationOn site welding invigilationOffers a complete range of destructive and non-destructive testing facilities.Responsible Welding Co-ordinators available for customer supportCAA Weld Specimen SignatoriesCSWIP Approved Inspectors
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Ultrasonic Phased Array Flaw Detector
SONATEST PRISMA
Sonatest’s Prisma PA model provides the user with an ultrasonic Phased Array flaw detector. The tool contains PA capability from 16:16 manual to 16:64, with 2D encoding. It features an updated imaging system that allows the A scan, B scans and C scans to be used. The 3D ScanPlan includes the part, weld, wedge, probe and scan coverage.
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Advanced NDT Data Acquisition & Analysis
WeldSight™ software’s comprehensive acquisition and analysis tools enable you to engineer compliant and repeatable advanced phased array (PA), ultrasonic testing (UT), and time-of-flight diffraction (TOFD) weld inspections.
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Weld Testers
The Weld Tester is our most versatile electrochemical monitoring instrument. Housed in a substantial metal case with brushed anodised aluminium front panel and green military specification connectors this equipment looks functional and professional. The top row of connectors are exactly the same as provided on a Gill 12 whilst the bottom row are for the additional weld segments. Using the same Potentiostat, Galvanostat, Zero Resistance Ammeter with integrated Frequency Response Analyser and Sweep Generator as a Gill 12 allows all the tests supplied with the Gill 12 to be supplied with the Weld Tester.
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Ferrite Indicator
The Ferrite Indicator is a simple, rugged, non-destructive inspection instrument developed for laboratory, shop and field use. The GO, NO-GO feature permits instant acceptance testing of austenitic stainless weld metals. The Indicator requires no external standards, no adjustments, no visual readings and is unaffected by position. It performs equally well on sheets, plates, rods, irregular shaped objects and individual parts of complex components. It is effective in locating areas of high or low Ferrite content heterogeneous products.
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Ultrasound Camera for Straight & Angled Beam NDT Inspections
AcoustoCam i700
The i700 simplifies inspections and delivers improved imaging for zero degree applications such as pipeline corrosion mapping or composite materials, as well as weld and TOFD inspection. This new real-time ultrasound camera catches potential problems before they become actual disasters or public relations nightmares for companies in the oil & gas, aerospace, power generation, nuclear or automative industries.
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3D Scan Systems
intelliWELD
The intelliWELD is a 3D scanning unit for remote laser welding applications. While a robot leads the scan system along the processing line, the scan unit ensures the fast and precise positioning of the laser spot.The intelliWELD scan unit allows elimination of complex robot movements and fast repositioning, reducing the repositioning time between the welds to a few milliseconds.
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Non Destructive Testing (NDT)
NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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Round Cold Trap
MCT12
We also offer a standard line of both cold traps and right angle poppet valves. Shown at left is a Bemco PV10 Right Angle Poppet Valve and a Bemco MCT12 Round Cold Trap. The cold traps and poppet valves are all stainless steel except for the pneumatic piston. They are available in ASA flange, Conflat, and weld mounting.
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Stainless Steel Bell Jar Chambers
MDC stainless steel bell jars are designed for use with MDC baseplates, base wells and feedthrough collars. A dovetail groove in the jar's base flange holds a Viton elastomer gasket, which makes the vacuum seal with one of the forementioned components. All stainless steel bell jars are fitted with a four inch view diameter Pyrex viewport. All vacuum welds are internal and provide UHV compatibility. For added convenience, all bell jars are fitted with a hoist or lift-ring that is welded to the chamber's domed top.
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Automated Defect Detection Solution for Robotic Welding
Robotic Welding Defect Detection
ADLINK and Intel have developed an automated defect-detection solution for robotic welding in heavy equipment manufacturing using machine vision AI to increase output, improve quality and reduce costs. The system detects welding porosity defects and stops the welding process performed by a robotic arm. The integrated solution sends a stop command to the robot when a defect is identified – all in real-time at the edge and has proven 97% accuracy in detecting weld porosity defects.
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Weld Force Gauges
This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders.
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Sensor Products: Weld Force Gage
90061
Model 90061 is a self-contained, portable measurement system which allows auditing of the pinch force generated between the electrodes of resistance spot welders. Resistance welding uses a pair of electrodes to clamp two base metals firmly together prior to and during application of electrical current. Poorly clamped parts result in a defective joint. A correctly clamped assembly aids in reducing the resistance in the joint and allows the current flow to properly heat the base metals to weld the part.
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Particle Image Analyzer
DRK-7020
Shandong Drick Instruments Co., Ltd.
Determine the melting point to detect the purity of crystal material. Mainly used for determination of medicine, dyestuff, spice, and other crystal organic compounds’ melting point. Using photoelectric automatic detection, dot matrix image liquid crystal-display technology, and digital keyboard input. The instrument can measure three samples at the same time and has the initial melting, final weld automatic display, automatic recording of melting curve, automatically determine the melting point of the mean value function. The temperaturesystem uses highly linear platinum resistance as detection elements and PID regulation technology, improved the melting point’s precision and reliability. The instrument establishes communication with PC through the USB or RS232, printing or saving the curve and it uses capillary Pharmacopoeia as sample tube.
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Weld Stud Test Tools
The Weld Stud Test Tool is designed for use during the production of sheet metal products to test the strength and integrity of welds used to attach threaded welding studs to the sheet metal.
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Right Angle Poppet Valve
PV10
We also offer a standard line of both cold traps and right angle poppet valves. Shown at left is a Bemco PV10 Right Angle Poppet Valve and a Bemco MCT12 Round Cold Trap. The cold traps and poppet valves are all stainless steel except for the pneumatic piston. They are available in ASA flange, Conflat, and weld mounting.
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Displacement Sensor Models Products
LVDT
Linear Variable Displacement Transformer (LVDT) sensors from Stellar Technology are used worldwide in the monitoring and gauging of pavement studies, mining equipment, oil & well drilling equipment, resistance weld stroke, valve position, and assembly processes. Take a look at all of our LVDT options below to find the displacement sensor that meets your application needs.
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MIL-STD 461 & DO-160 Chambers
Cuming-Lehman Chambers MIL-STD 461E/F test chamber is specially designed for testing in accordance with the military standard.MIL-STD 461 SHIELDING SYSTEMOur MIL-STD 461F/DO-160 enclosure is modular panel construction; the panels are a laminate of 26 gauge, electrolytically deposited zinc sheet steel laminated to both surfaces of ¾” thick solid, (structural) core material. These panels have a flame spread of 20 minutes or less as rated by Underwriters Laboratories, Inc. The panels are joined by specifically designed framing members that clamp the edges of the panels and provide constant, low impedance joints with the shielding elements of the chamber. Weld nuts are on 3” centers and our corners are welded; no screws are used and nothing penetrates our chamber.
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Resistance Welding
Resistance welding is a method in which the welding works are heated by resistance heat generated by sandwiching the welding workpieces with welding electrodes, passing current through them, and the metal is welded while pressurizing the works.A resistance welding machine composed of welding power supply, a weld head and an electrode. The welding power supply controls a welding current,the weld head exerts a pressure on the material to weld and the electrode provides welding current and pressurization force to the part under welding. We have been providing various kinds of welding power supplies and welding heads to meet these requirements.
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AWS Probes For Ultrasonic Weld Seam Testing (ASTM)
SONOSCAN R
The robust ultrasonic probes with BNC connector allow a fast scanning over comparatively large areas with high precision and repeatability. Both our own and third-party wedges can be attached to our probes. . Thanks to the different types of wedges various material tests can be performed.
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Resistance Welding
Resistance welding is a method in which the welding works are heated by resistance heat generated by sandwiching the welding workpieces with welding electrodes, passing current through them, and the metal is welded while pressurizing the works.A resistance welding machine composed of welding power supply, a weld head and an electrode. The welding power supply controls a welding current,the weld head exerts a pressure on the material to weld and the electrode provides welding current and pressurization force to the part under welding. We have been providing various kinds of welding power supplies and welding heads to meet these requirements.
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Testing Services
Howland & Lawrence Chamber Services
RF shield testing: IEEE-299, MIL-STD-285, NSA 65-6CTIA CATL certification testing: Probe symmetry and amplitude ripple measurements following Test Plan for Wireless Device Over-the-Air PerformanceAnechoic material test, inspection, remediation: VSWR, inverse spherical nearfield testing of installed material and NRL arch screening tests of individual absorber pieces We can also provide in-process testing of welded steel shielded enclosures with a test technique based on ASME BPVC vacuum box testing—confirm quality of RF welds before the shield envelope is complete. We developed this method for testing the Navy’s Advanced System Integration Lab (ASIL) chamber at Patuxent River, shaving weeks off the construction/testing schedule.
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Surface Condition
Surface Condition: degree or percentage of rust, level of mill scale, etc., can be visibly assessed using Pictorial Surface Standards. Weld beads can be assessed using a weld comparator and weld gauges.
