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Predictive Maintenance
Statistical and behavioral understanding of equipment to fortell maintenance.
See Also: Maintenance
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Vibration Condition Monitoring
Vibration Condition Monitoring is a predictive maintenance method that allows for early detection of problems with vibration. The techniques of Vibration Condition Monitoring share a common objective of indicating early signs of deterioration or malfunction in machinery. It also helps to reduce failures in your workplace as well as increasing your safety and machine performance.
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Carbon Compounds Analyzers
TML's Carbon compound analyzers utilize Gas Filter Correlation combined with reliable NDIR (non-dispersed infrared) technology to produce very stable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Route Based Vibration Data Collector
The Crystal Instruments CoCo series are portable devices for vibration monitoring and predictive maintenance applications. The system consists of a CoCo analyzer and the Engineering Data Management (EDM) software. The CoCo is used to make field measurements and the EDM software in Vibration Data Collector (VDC) Mode is used to setup the CoCo hardware and define routes before field measurements, and to download data from the CoCo to analyze and archive afterwards.
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On-Line Electric Motor Analyzer
EMAX
The EMAX tester allows for proactive predictive maintenance without requiring a shutdown of the motors for access. The power and convenience of dynamic testing collects data without interrupting production processes. The EMAX can be used for process analysis with motor current signature analysis and also provides voltage, power, and efficiency data.
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Condition Monitoring System
Cut costs and boost productivity with a condition-monitoring tool designed for ease of use and scalability. The Dynapar OnSite™ system is a powerful predictive maintenance system targeted at preventing failures before they occur. It can slash unscheduled downtime, improve efficiency of route-based vibration analysis, and provide real-time analytics and trending to warn of possible machine failures.
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Vibration Analyzer
CoCo-70X
The CoCo-70X is Crystal Instruments’ latest handheld vibration analyzer, featuring an improved user interface and redesigned chassis. The CoCo-70X is a four-channel vibration analyzer with an IP-67 rating, designed specifically for the machinery Predictive Maintenance (PdM) community. The CoCo-70X offers powerful processing capabilities and an intuitive user-interface, providing users with an easy-to-use data collection experience. The newly designed chassis is lighter and more ruggedized, making the CoCo-70X a perfect device for route-based measurements.
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Wireless Current Quality Analyzer and Motor Analyzer - 3SIQ
Signals & Systems India Private Limited
3SIQ enables current quality analysis using wireless technology and thus allows operators to work from a safe distance. This Industry 4.0 and ISO 50001 Condition-based monitoring solution seamlessly combines the flexibility of using any Smart Phone or Tablet to provide powerful analytics and insights towards predictive maintenance, making the maintenance engineers’ life not just safer, but smarter as well.
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Predictive Emission Monitoring Systems
PEMS
Predictive Emission Monitoring Systems are software-based solutions able to deliver reliable real-time emission estimations exploiting advanced mathematical or statistical models. PEMS provide accurate emission monitoring, drastically reducing the capital investment and ongoing operating costs due to maintenance activities and spare parts, minimizing the interferences with plant operations. PEMS allows plant owners and operators a better control on costs, neglecting unexpected costs due to unpredicted issues in the conventional hardware analyzers.
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Wind Turbine Condition Monitoring
It has also become increasingly apparent in recent years that the wind turbine industry has recognised the importance of condition-based monitoring, especially for offshore wind turbines, where access is often limited.To increase reliability and minimise down time, many wind turbine manufacturers, owners and operators are turning to condition-based monitoring systems, aimed at predicting wind turbine maintenance issues, so that operators can quickly and effectively carry out predictive maintenance, repairs and replacements of components when needed, without the need for costly routine maintenance checks and visits. As a result, a condition monitoring system increases operational time, improves site performance and reduces maintenance costs for wind turbines, especially offshore ones.
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Static Electric Motor Analyzers
Baker Instruments’ static motor test equipment is the industry-leading suite of products for detecting weaknesses and faults in the insulation systems of electric motors, generators and coils. Employing both low-voltage and high-voltage tests – such as Baker’s signature surge test - these essential troubleshooting and predictive maintenance tools allow maintenance professionals to assess any need to maintain or replace specific motors and generators that support their business. Equally at home in the motor repair shop or on a plant floor, these testers ensure that the electrical condition of your rotating machinery is understood.
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Leaky Insulator Detector
LIDOR
The Leaky Insulator Detector (LIDOR) is two-piece hand held non-destructive inspection system which utilizes AC/DC Current sensor and Ultrasonic technology for predictive maintenance. The Leaky Insulator Detector (LIDOR) has a Flexible clamp sensor and Ultrasound Receiver.
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SmartDiagnostics
An innovative predictive maintenance system for pumps, motors and other rotating industrial and commercial equipment, KCF SmartDiagnostics® was designed from the outset as an affordable, integrated suite of products that puts predictive maintenance within practical reach of medium and small operations - anyone that demands the best protection and longest life from key machinery. With SmartDiagnostics® you give your machines a voice so they can tell you when they need attention!
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Digital Fiber Sensor
FX-550L
Panasonic Industrial Devices Sales Company of America
Panasonic IO-Link technology makes it possible to continuously collect and process data and to control the sensor. This allows users to implement predictive maintenance and to monitor operation in machines and assembly lines. Processing the multitude of data requires users to invest in know-how and time. Panasonic has developed a self-diagnosis function for each sensor type. This function sends sensor data via IO-Link to a higher-level fieldbus, thus informing about the state of the sensor directly. This way, the amount of production data and the work needed to analyze the data is reduced.
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The CorGrid Suite - All-in-One Software and Hardware
CorGrid is an innovative Industrial Internet of Things (IIoT) platform that revolutionizes business operations from the ground up. Our IoT Suite provides the essential software and hardware for straightforward and seamless IoT implementation. The CorGrid platform integrates equipment preventive and predictive maintenance and industrial process monitoring and control, all within a unified software interface, a single pane of glass.
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Sulfur Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API's Sulfur compound analyzers utilize familiar UV Fluorescence technology to produce reliable and accurate gas measurements. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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pH Analyzers & ORP Analyzers
A pH analyzer consist of a sensor, transmitter and process adaption, combined to best suit your pH control needs. In-line pH analyzers from METTLER TOLEDO provide accurate process pH measurements in a wide range of environments, from ultrapure water to hygienic measurement in a bioreactor to dirty chemical production. pH analyzers and ORP analyzers that use digital Intelligent Sensor Management (ISM) technology help reduce maintenance through integrated predictive diagnostics.
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Power Meters
ACI power meters can reduce energy consumption through predictive maintenance, identification of underperforming equipment, calculation of ROI, and many other measurements. They can communicate with a BMS or work as stand-alone data loggers. ACI has the technical knowledge to ensure your installation is on time and on budget.
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Cameras
IRCameras is a subsidiary of Santa Barbara Infrared, a long-time leader in the design and manufacture of electro-optical (E-O) test instrumentation. SBIR, in turn, is part of HEICO Corporation, a technology-based aerospace company that’s been engaged in niche market segments within the aerospace, aviation and electronics industries for more than 40 years. Together we are uniquely positioned to advance development of thermal imaging technologies, and to commercialize these technologies for a wide range of applications including: nondestructive testing, predictive maintenance, online process monitoring and control, scientific research, target signature, security and surveillance and many more.
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Corona Camera
UV-260
Being with high sensitivity UV-260 is a power tool to detect UV emission in full daylight with high signals from faraway and nearby sources. UV-260 is an ideal predictive maintenance device for overhead transmission lines and high voltage substations. UV-260 is newest genaration of UV imaging system with an emphasis on high performance functionality and easy operation, it is widely used in transmission line inspection, electrical utilities, HV research institutes, HV electrical component inspection, HV panal inspection, service providers, laboratories and more.
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Cloud-Based Predictive Service for Identifying Infrastructure Vulnerabilities
Kaleidoscope
With Kaleidoscope, you can rapidly and accurately identify previously unknown infrastructure vulnerabilities to prioritize capital expenditures and achieve greater infrastructure resilience in a more proactive and interconnected way.Kaleidoscope uses predictive algorithms to generate vulnerability assessments across key sectors of infrastructure in a community, including transportation, potable water, energy, communications and sanitation. By identifying vulnerabilities and how they may potentially impact a community’s resilience, helping to curtail expensive, unplanned and reactive maintenance, organizations can prevent disruptions before becoming hazards – so life goes on uninterrupted.
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Leaky Insulator Detector (LID) Camera
CORONA CAMERA
The Leaky Insulator Detector (LID) is two-piece hand held non-destructive inspection system which utilizes AC/DC Current sensor and Ultrasonic technology for predictive maintenance. The Leaky Insulator Detector (LID) has a Flexible clamp sensor and Ultrasound Receiver.
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Oxygen Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API’s range of instruments for Oxygen compounds utilize advanced technology to produce some of the most accurate measurements available.All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Digital Twin
Engineering simulation software has traditionally been used for new product design, but with the advent of advanced embedded sensors, engineers can now use this data to create digital twins. Digital twins can be used in real-time systems analysis to schedule predictive maintenance and implement performance optimizations. With the Hybrid Analytics capability of Ansys, engineers can reach an unparalleled level of accuracy using predictive analytics by combining machine learning (ML)-based analytics with a physics-based approach.
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PXIe-2739 , 256-Crosspoint, 16x16, 2-Wire PXI Matrix Switch Module
782835-39
256-Crosspoint, 2-Wire PXI Matrix Switch Module—The PXIe‑2739 is a high‐density 16x16 PXI matrix switch module designed for routing signals within automated test systems and using electromechanical relays to perform immediate switch operations. It also offers features to monitor the health of deployed systems and plan for predictive maintenance, including onboard relay count tracking, a temperature sensor, and functional and resistive relay self-tests available through the NI Switch Health Center.
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Handheld Infrared Oil Analyzer
FluidScan® 1000 Series
The FluidScan® 1000 series handheld Infrared oil analyzer provides direct quantitative measurement of a lubricant’s condition and plays an important role in Machine Condition Monitoring (MCM) for proactive and predictive maintenance in Reliability Management programs. It determines when oil needs to be serviced due to degradation of the oil chemistry or contamination by other fluids such as water or the wrong oil. It is compliant with ASTM D7889 “Standard Test Method for Field Determination of In-Service Fluid Properties Using IR Spectroscopy”.
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C Series Current Input Module
The C Series Current Input Module features programmable input ranges, variable connectivity options, and built-in noise rejection. You can also choose from options with built-in anti-aliasing filters or high-channel density to reduce the number of modules needed. The C Series Current Input Module supports safety features, certifications, input ranges, overvoltage ranges, and connectivity for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs). The C Series Current Input Module includes the NI-DAQmx driver and configuration utility that simplify configuration and measurements. NI-DAQmx supports NI programming environments as well as Python, ANSI C, C#.NET, and MathWorks MATLAB® software.
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Condition Monitoring Software
Emonitor
No matter what requirements you have – simple or complex, the Emonitor Condition Monitoring Software (CMS) is a one-size-fits-all solution for establishing and executing a condition-based predictive maintenance program. CMS combines all the capabilities from the entire legacy Emonitor suite into one solution. There are no tag limits, no functional levels, no decisions to make between budget and function.
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NI-9246, 50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module
783920-01
50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module - The NI‑9246 is designed to support direct ring lug connectivity to the three-phase high-current measurements of 1 A and 5 A current transformers (CTs). It is optimized for power, energy, and industrial applications. The safety features, certifications, input ranges, overvoltage ranges, and connectivity are well suited for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs).
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Gas Calibrators and Zero Air Generators
Teledyne Advanced Pollution Instrumentation
All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. Teledyne API offers an extensive line of high quality gas calibrators and zero air generators to meet even the most demanding applications.
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CMOS Type Micro Laser Distance Sensor
HG-C1000L
Panasonic Industrial Devices Sales Company of America
The IO-Link technology makes it possible to continuously collect and process data and to control the HG-C1000L. This allows users to implement predictive maintenance and to monitor the operation in machines and assembly lines. Processing the multitude of data requires users to invest know-how and time. To reduce the workload for the customers, Panasonic has developed a self-diagnosis function specifically for this sensor. This function sends sensor data via IO-Link to a higher-level fieldbus, thus informing about the state of the sensor directly. This way, the amount of production data and the work needed to analyze the data is reduced.
